Handsaw Till and Handle types (Warning: “Tool Porn”)

Since 2000 I have been building my stable of Hand Saws, I have many vintage saws and have bought new saws as well.  My first new handsaw was purchased in 2003; a Lie-Nielsen dovetail saw, it was the start of a saw habit that still lingers with me today.  A few years later I purchased a carcass saw when I found a Lie-Nielsen with a rare cocobolo handle from the Fine Tool Journal.  At that time I thought it was a good idea to have different colored handles to differentiate the rip saws and the crosscut saws.  In  In 2009 I built a saw till to store my Back Saws and Panel Saws and it made selecting the right saws much easier!  I shared this with my followers on Instagram and many thought it was an excellent idea so I am sharing here.

photoA recent “problem” came up when I decided to complete my set of LN panel saws, I have a tiger maple Rip, and a 12TPI crosscut in cocobolo.  An 8TPI that I used at the LN event was noticeably faster and would useful to breakdown lumber.  But how could I differentiate the 12X from the 8X?  Enter my recently added 8TPI panel saw with an Apple Handle,  Its a Beauty!

photo 2 photo 4With the different Handle types I can a quick glance pick the saw needed, and looking into the saw till is easy on the eyes!

photo 3

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Dovetailing / Tradeshow / Apartment – Wood working bench

Before Collage

I have received some inquiries about the bench I used for the LN- Event last weekend.  I shared with several people at the show and now here on my Blog the details of this bench.  It could be an IDEAL woodworking bench for someone doing smaller projects with limited space; like an apartment in an urban area.  I built my bench to demonstrate dovetailing at woodworking shows to teach hand tool dovetailing and to demonstrate my dovetail marker and saddle-square the Saddle-Tail.  I’ll start from the ground up:

The legs

These are the cast iron bench legs that Lee-Valley produces they can be found here. They presently cost $235 for the pair. (If you order them note that there is a $40 additional shipping and handling fee due to their size and weight) Note that these legs weigh about 60lbs each which makes the bench nice a stout but they are heavy to carry.  I bought my pair a few years ago and used them to mount a rose engine lathe that I had built.  After I sold that lathe its done duty supporting a metal lathe and most recently as a sharpening station.

I painted the legs a gloss black and then added gold accenting to the filigree that is cast into them.  I think it’s beautiful and needed to stand out more, the gold accents really make them pop!

I added ½” birch plywood feet to the feet as the cast iron on a floor is pretty slippery.  The feet are tapped and there are countersunk screws supplied with the legs to attach these “feet”. With the 1 ¾” thick top and ½” feet the bench top is 35 ¼” off the ground. (Note I am 6’ tall)

The Stretchers

I milled the stretchers from Sapelle that was rescued from a dumpster (Thank you Shannon!).  They are 1 ¾” thick and 24” long.  You need to add two holes per end to register on some pins that are cast into the legs for positioning.  I milled coves into the edges for a more finished look.

The Work Surface

The top was a 36” long and 24” wide section of laminated ash bench top that is 1 ¾” thick.  This weekend I added some dog holes to the “front” edge of this top and some holes for holdfasts. The addition of these holds make the Benchtop 100% more useful. (pictures below)  If I had more time and didn’t have this piece of benchtop available, I could have laminated some other stock to form the work surface. Note that this size and thickness its manageable by one person, much bigger or thicker will be harder for one person to handle.

Moxon Vise

I mounted my Moxon vise to the “back” edge so I was able to face the event attendees.  I made my Moxon vise in 2011 using a first run kit from Benchcrafted.  It is 3’ wide and has 24.5” between the screws so I am able to handle a full 24” panel.  The vise kit is available here for $150 or you can buy a finished vise for $399 for more information click here.

photo 5

Sharpening Station

When back in my shop, I use the Bench as my sharpening Station since I have two other full size work benches.

Sharpening Bench

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Sterling Tool Works to exhibit at WIA 2014!

Its been official for a few weeks now, but now that there is webpage showing all the exhibitors here, Its time share with my followers that I will be exhibiting at WIA in Winstom Salem NC, September 12-14 2014.  I will be sharing a 20’x10′ booth with two other tool makers that I have become friends with over the last few months, Texas Hertitage Woodworks and Walke-Moore Tools. Come stop by the booth and learn how to use the Saddle-Tail dovetail marker and saddle-square and cut some dovetails!  I hope to meet many more of my followers there in Winston Salem!
WIA emblem

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“You have WOOBIES with your name on it !!!?”

That is what my children said when I opened my box of Micro-fiber cloths that were dyed  with the Sterling Tool Works logo just before the Lie-Nielsen tool event this past weekend.  For those not familiar with the Term “Woobie” it was started in 1983 with the Movie Mr. Mom with Micheal Keaton.  The little boy loved his blanket which he called his “Woobie” .   Fast forward to October 2008 when Chris Schwarz wrote a memorial for his Woobie (link here)The Woobie was then the affectionate name given by many hand tool woodworkers to their tool “rags”.  Fast forward again to August 2011 when Chris was introduced to “Super Woobie” by Deneb Puchalski of Lie-Nielsen Toolworks.  Deneb had switched from traditional rags to micro-fiber cloths.  (link here)

Micro-Fiber cloths are excellent for many uses, the grabby nature of the split micro-fibers cling to dust extremely well (this is also why they feel like they catch on your skin).  High quality micro-fiber cloths will absorb a good amount of water so they are good at wiping down blades after sharpening on water stones.  But the most popular use for Woobies are those that have been sprayed or soaked in Camellia or Jojoba Oil.  These oiled “Tool Woobies” are extremely useful to wipe your steel and cast iron tools after use to remove any salts and perspiration left from your hands in addition to providing a thin layer of oil to protect these surfaces from rust.

The Sterling Tool Works micro-fiber Cloths are high quality cloths that are 16″ X 16″ in size (20-30% largerand and double the weight per square foot = more material and last longer) than the cloths found in retail stores like Walmart, Target etc.  The  Sterling logo is dyed into the fibers as opposed to a screened logo that would flake off after use and washing.  Price for a single cloth is $6 and a pair is $10.  Protect your tool investments!

Woobie Pair

 

 

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Dovetail Demonstration at Lie-Nielsen Event in Frederick Maryland

Yesterday I demonstrated at my first show as Sterling Tool Works.  I was able to show the quality and benefits of the Saddle-Tail dovetail marker and saddle square direct to woodworkers, a really great experience for me.  I would like to thank all that came out and especially those that supported me with their purchases! I will be at Exotic Woods again today if you are in the area.

Exotic Lumber, Inc.
329 E. 2nd St.
Frederick, MD 21701

Here are some pictures from Yesterday.  I still have some Saddle-Tails with me for sale today! I look forward to seeing more of you!

LN Event 5-2014 cropped photo 3(1)

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Sterling Tool Works Featured in Furniture and Cabinetmaking Magazine

The May 2014 Edition#218 of Furniture and Cabinetmaking magazine, a publication in the U.K. featured Sterling Tool Works and the Saddle-Tail.  Derek Jones the editor of F&C originally found Sterling Tool Works through Instagram.  I am very excited to have my first printed publication be an international magazine! You can download the edition from the link above or direct from i-Tunes!

F&C Group Shot

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Leather Stamp Arrived!

My leather stamp arrived and it finishes off the Saddle-Slings off so nicely.  I am just starting to work with leather now with the urging of Jason Thigpen from Texas Heritage Woodworks.  I have a few ideas for some new accessories that will be leather based so the Stamp couldn’t have come at a better time!

Stamped Slings

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Saddle-Slings Back in Stock!

If you purchased your Saddle-Sling but after they were sold out, your unit will be shipping on Monday!  For all of you that wanted to purchase one, I have all sizes back in stock!!!

Check out Jason’s Saddle-Tails, he treated the O1 with flaxseed oil!

2nd Order

Triple filled

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Come see Sterling Tool Works at the Lie Nielsen Handtool Event!

I am thrilled to share with you all that I will a Guest Demonstrator at the upcoming Lie-Nielsen Hand Tool Event in Frederick Maryland on May 2nd and 3rd!  I am looking forward to demonstrating at my first event!  I have attended many of these events over the years as a woodworker and hand tool enthusiast and they are a great place to learn and meet like minded woodworkers.

I will be showcasing the Saddle-Tail and other Sterling Tool Works products and demonstrating the use of the Saddle-Tail as a Dovetail Marker and Saddle Square.

For more information click here be sure to click on the guest demonstrator tab to see Sterling Tool Works and other Guest Demonstrators that will be at the May event!  Matt Bickford of MS Bickford Planes will be there, stay tuned for others.

I hope to see some current Sterling Tool Works supporters there as well as making new supporters through the event as well! I will have units with me for sale.

Thank you all for your support!

-Chris

Sterling LN Handtool Event Picture

 

 

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Dovetail Marker Slopes and Angles

I have had some interested customers ask why the 1:4 ratio was used for the original Saddle-Tail dovetail marker.  I have to note that while one side of the Saddle-Tail is for dovetails the other side is a convenient saddle square so there is no ratio at all on the second side!  This is an important feature of the Saddle-Tail as its two tools in one and allows you to use one tool for both operations when making your dovetail joints.

I am a tails first woodworker so I use the slope side of the Saddle-Tail first to layout my tails.   After saw the tails and chop out the waste, I use the completed tail board to mark my pins on the end of the board.  I use a marking knife for this operation to ensure that the joints align tightly with no gaps.  I then use the square side of the Saddle-Tail to drop the angled marks on the end of the board to extend the vertical exposed portion of the pin down the face of the board to the baseline. I plan to be working with a good friend and online woodworker to make a short video in the next Month or so to show this process. Stay tuned to this blog for its publishing.

I really like the slope of 1:4 or 14 degrees (it’s incredibly close as you will see here shortly) for my dovetails.  Other producers of dovetail markers use ratios for a subset of their markers and degrees for others.  A popular woodworking tool and catalog company for instance uses slopes of 1:6, 1:8 and then uses 14 degrees for their third dovetail marker offering.  I decided that I would use ratios for all my dovetail marker slopes.  I could have picked all angles but I chose ratios and stuck with it.

To help woodworkers out there that would like to know the equivalent angles that are represented by the ratios and what the ratios of popular round numbers, here is a helpful table:

        Ratio table

You can see that these ratios are incredibly close to popular angles in degrees.  It would be extremely difficult to be able to pick these differences up in your dovetails on a piece of furniture by eye.

So in closing your 1:4 Saddle-Tail is for all practical purposes 14 degrees, the 1:6 is close to 10 degrees and the 1:8 is about 7 degrees.   It’s best not to worry too much about these small differences from ratios and angles and best to concentrate on getting your most accurate results with your dovetail projects with accurate layout, precision sawing and chiseling. By concentrating on these aspects you will get your show your best results!  Please send me your photos of items you have built using your Saddle-Tail!

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